There are, on average, nearly 4,000 injuries annually related to bandsaws in the US alone. And these are only those accidents reported to the US Department of Labor.
Statistics also show that fingers are most commonly “on the chopping board” with regard to bandsaw blades (due to their improper use, dull blades, and blade defects), and quite a number of these finger injuries lead to amputation.
These figures aren’t as astounding as, for example, injuries related to table saws or chainsaws, but still make an impact nonetheless.
In addition to using sharp blades, you also need to take into consideration using the correct bandsaw blade for each task, the type of pitch, tooth styles, and tooth materials. The correct blade for your bandsaw is what makes it such a versatile tool.
To make this easy for you, we’ve compiled this best bandsaw blade guide for you with a buyer’s guide section that will help you choose the right blade and a review section so you can select the best bandsaw blade with confidence.
Let’s dive in.
Table of Contents
- My Top Choice
- Best Bandsaw Blade Buying Guide
- Five Best Bandsaw Blades Review
- Best Overall
- Best Value
- Final Thoughts
My Top Choice
The DEWALT DW3984 Portable Bandsaw Blade is the top contender in this review. The blade combines a sturdy build with exceptional performance. It cuts with finesse, keeps its cutting edge for longer, and delivers premium results at a reasonable price point.
Last update on 2019-07-17 / Affiliate links / Images from Amazon Product Advertising API
Best Bandsaw Blade Buying Guide
Choosing a great bandsaw blade is simple if you know the essential features to consider. When selecting a bandsaw blade, it’s vital to look for the following:
Teeth Per Inch (TPI)
If you browse through Amazon’s bandsaw blade section, you will notice that many of the products have different TPIs. The TPI is the unit for measuring the bandsaw blade pitch. The higher the pitch, the smoother and more precise the cut.
Conversely, lower pitched blades are more aggressive but produce a rough finish. Also, higher pitched blades are considerably slower than lower-pitched models. So if your work requires precision and less reworking, a higher pitched blade is the right choice.
Bandsaw blades come in various widths based on their applications. Wider blades are stiffer, more stable, and designed for straight cuts, veneers, book-matching, and working large boards into thinner boards.
For tight and intricate curves, narrower and more flexible blades are the perfect choice. Also, wider blades have lower pitches while narrower blades are often higher pitched. Narrower blades are suitable for smaller circles and vice versa.
The thickness, or kerf, of a bandsaw blade depends on its width. Thinner blades have narrower kerf and vice versa. A thicker kerf is used for cutting green wood, while thinner kerf blades are used for special jobs such as veneer sawing or board resawing tasks.
Further, shorter blades are often thinner, while longer blades are thicker to increase their stability. If you are not book-matching or making veneers in which a thinner blades allows you to get more layers from a board, the kerf is not an important feature.
Bandsaw blades are made with different types of materials including carbide tungsten, high-speed steel (HSS), hardened carbon steel (HCS), and bimetal. The most common and least expensive types are the hardened carbon steel and high-speed steel blades, but they don’t last long.
Bimetals are the mid-range options, while carbide tungsten blades combine durability with longevity but are more expensive. To save on cost, a bimetal blade—which is a combination of HSS and HCS—offers a balanced mix of longevity and value for your money.
Bandsaw blades have different types of tooth shapes. The most common teeth includes the hook, raker, skip, and standard. Most bandsaw applications can use the hook tooth which is faster but leaves a rough finish.
If you need more refined cuts, the raker, standard, or skip-toothed blades work well, but they are slower because they often have a higher pitch. Raker-toothed blades are more suited for smooth finishes, although they may not last long because of their hardened carbon construction.
Five Best Bandsaw Blades Review
Here is a lineup of the five best bandsaw blades on my list:
- DEWALT DW3984 Portable Bandsaw Blade
- Bosch BS6412-24M Metal Bandsaw Blade
- DEWALT DW3982 Portable Bandsaw Blade
- Olson Saw FB23193DB HEFB Band 3 TPI Hook Saw Blade
- Bosch BS5678-6W 6 TPI General Purpose Stationary Bandsaw Blade
This versatile 24 TPI blade from DEWALT cuts through a variety of materials, leaving a smooth and professional finish. The blade is durable, long-lasting, and delivers maximum value for money.
- Matrix II High-speed steel edge for heat and wear resistance
- 24 TPI
- Alloy steel backer for fatigue resistance
- RC 65-67 tooth hardness for increased wear resistance (RC is a measure of hardness)
Despite being fabricated from high-speed steel, the DW3984 delivers an excellent cutting performance. Featuring 24 TPI and cobalt reinforcements for enhanced durability and wear resistance, this blade cuts through a variety of metals and wood. It delivers a smooth finish although at a slower pace.
Thanks to its alloy steel backer, this blade is durable and sturdy enough to handle a variety of metal cutting jobs including ripping, crosscuts, and more.
The Matrix II HSS edge helps the blade retain its sharpness for longer and protects it from heat. This blade might be a bit slower than lower TPI types, but its spectacular finish more than compensates for the extra seconds.
Users don’t have much complain about with this blade. Most of them praise its ability to cut through sheet metal like a hot knife through butter. While there are a few negative reviews, an overwhelming number of users love its performance.
- Smooth and precise cuts
- High TPI for clean cuts
- Reinforced with cobalt for increased durability and longevity
- Wear and heat resistance
- Stays sharp for longer
- Higher TPI reduces the cutting speed
If you need a durable and versatile blade to for precision bandsawing, the DW3984 is an excellent choice.
Overall rating: 5/5
If you need a purpose-built metal bandsaw blade for precision cuts, Bosch’s BS6412-24M is a popular choice.
- Premium steel construction
- High heat resistance
- 24 TPI
- Wavy tooth pattern
The Bosch BS6412-24M is optimized for cutting a wide range of metal sheets at extremely high temperatures, making it one of the best bandsaw blades for metal works. While it is a metal cutting blade, you can use this cutter for wood. It does an excellent job of holding its sharp edge for longer and seldom needs sharpening.
The BS6412-24M features a unique tooth geometry that allows it to make a wide range of cuts in metal and wood with improved performance. If longevity is what you crave in a bandsaw blade, nothing beats this one at this price range.
Customers love this blade. Not only is it affordable, but many report that it adds more bite to their bandsaw, especially for aluminum and steel projects. However, some users complain it only works well for extremely thin materials.
- Heat and wear resistant
- Enhanced geometry for improved cutting action
- Affordable and quality
- Easy to sharpen
- Best suited for delicate jobs
- May become extremely hot after extended use.
The BS6412-24M is a durable blade that delivers professional results in wood and metal projects. If you need highly precise results, this Bosch is a perfect fit.
Overall rating: 4.9/5
The DEWALT DW3982 helps you get the best out of your portable bandsaw. This blade combines speed with precision cuts with its 14 TPI design.
- Matrix II HSS edge for heat and wear resistance
- 14 TPI
- Reinforced with Cobalt for increased durability
- RC 65-67 tooth hardness for optimal wear resistance
For optimal performance of your portable bandsaw, the DW3982 is an excellent pick. This blade features a Matrix II High-speed steel edge and is reinforced with cobalt for exceptional durability and improved edge retention capacity.
This blade makes light work of sheet metal, and the lower pitch makes for faster cuts without sacrificing the smooth finish you want. While this blade is made for metals, it can handle wood so long as it fits, although you have to cut slower.
This highly durable blade is not only strong and durable, but it works. Many users report using it with a wide range of bandsaws, and it performs with finesse. Some people complain that it wears easily, although this may depend on the hardness of the material they work with.
- Heat and wear resistant
- Durable and long lasting
- Sharp cutting edge that lasts
- Extremely hard material
- Some users complain it dulls quickly
Whether you own a DEWALT bandsaw or not, this blade will make a winner out of your bandsawing projects.
Overall rating: 4.8/5
The Olson FB23193DB is affordable and delivers an impressive performance under heavy usage. It’s an excellent choice if you require speed and durability.
- Commercial grade bandsaw blade
- Easy installation
- 3 TPI
The FB23193DB from Olson is the ideal cutter for commercial projects. Whether you are a craftsman, woodworker, DIYer, or professional who handles industrial-scale tasks, nothing comes close to the speed and ease-of-use of this blade. It is compatible with vertical, floor-standing, and stationary bandsaws.
This blade will cut through soft wood, mild steel, plastic, and non-ferrous metals with relative ease. It is durable, long-lasting, and setup is easy and straightforward. If you want to accomplish large tasks in record time, this low-priced blade is up to the task.
Most customers have great things to say about this blade. It holds its sharp edge well even after thousands of rip cuts. Some users had issues with its operation, but as long as you don’t use it on extremely hard materials, it will continue to serve you well.
- Sharper for longer
- Fast cutting
- Easy installation
- It’s less precise due to the lower TPI
If you have a lot of resawing tasks to deliver, you can bank on this reliable Olson blade for heavy-duty bandsawing projects.
Overall rating: 4.7/5
This general-purpose wood cutter is arguably one of the best bandsaw blades for wood. Its heat-resistant construction and versatility make it a top choice for many users.
- General purpose
- Optimized tooth geometry for improved performance
The Bosch BS5678-6W is built to handle bulky materials such as heavy and thick stocks of wood and metal. This is the ideal cutter when precision or curves are not a priority.
Being general purpose means you can use it for a wide range of applications. However, don’t expect a smooth finish from this low-pitched beast, as it is optimized to get the job done in the least time possible. For ripping and rough cutting tasks, the BS5678-6W is an affordable choice.
A lot of Craftsman saw users love this blade. It makes powerful and smooth cuts, although the surface may need some sanding. But the consensus is that the blade does the job it is designed to do perfectly. At this price point, you can’t ask for more. It is strong, heat-resistant, and long-lasting.
- Heat resistant
- Long lasting
- It’s not the smoothest cutter
If you need to zip through a lot of wood quickly, the BS5678-6W delivers an astonishing amount of ripping force.
Overall rating: 4.6/5
The DEWALT DW3984 Portable Bandsaw Blade is the best overall blade on this list. This blade delivers a smooth finish, features a durable and long-lasting construction, and is affordable. For metal cutting jobs that require high degree of precision, this blade is a winner.
The Bosch BS6412-24M Metal Bandsaw Blade provides a ton of value at a discount. This versatile blade is made from premium metal for durability and improved cutting performance. It is versatile, strong, and retains its sharpness for longer.
The DEWALT DW3984 Portable Bandsaw Blade satisfies all the essential parameters you want in a precision bandsaw blade. It delivers a premium cutting performance, is reinforced with cobalt, and features heat and wear resistance. This is a solidly built cutter that does not buckle under pressure despite its HSS construction. No wonder it tops the charts on Amazon and other online stores as well.